Intelligent Component Insertion System AI-606

AI-606 Standard Insertion platform with various component feeder which can easily help you realize insertion automation especially for combined standard and odd shape components.

Available Options

Intelligent Component Insertion System AI-606 Sturcture
1. Modular design with compact machine size, can be easliy intergrated into production line help you realize insertion automation especially for combined standard and odd shape components.
2. Standard equipped with High quality EPSON LS6-602S 4 axis SCARA robot which ensures the high precision insertion.
3. Cutomized clamping head can install maximum 6 clamping jaws satisfy multiple odd shape components insertion requirement.
4. Various feeder type even with forming funciton can meet mutiple component feeding requirement and easily help you realize high insertion automation.
5. 3 section conveying system with motorized width adjustment and clamping mechanism is applicable for max L 350*W250mm PCB.
6. Insertion abnoramal detect function can realize machine alarm, by pass and immediate re-insertion function.
7. Optional intelligent support pin changing funciton greatly decrease positioning mistake and save chaning time.
8. Extraordinary vision system realize ±0.05mm insertion accuracy.
9. Windows based software, easy to operate.

Modular design with compact machine size, can be easliy intergrated into production line help you realize insertion automation.

Modular design	Modular 3 section conveyor design	High-strength base structure
Main machine+ intelligent feeder Up to 10 feeders per machine	Automatic width mechanism, Motorized PCB clamping mechanism.	Finite-element analysis, design of high-strength welding, providing a solid base for the equipment

Intelligent Component Insertion System AI-606 Robot Sturcture
	Standard equipped with High quality EPSON LS6-602S 4 axis SCARA robot which ensures the high precision insertion.

Intelligent Component Insertion System AI-606 Clamping head
Multi functional clamping Heads with optional automatic changing function:
---Leading performance, an abundant choices of grippers and suction nozzlesto meet multiple odd-shaped components insertion requirement.
	● Large choice of grippers and suction nozzles ● Insertion abnoramal detect function can realize machine alarm, by pass and immediate re-insertion function ● Optional grippers changing function is available
		Optional clamping jaw changing function is available

Intelligent Component Insertion System AI-606 Feeders
Various feeder type even with forming funciton can meet mutiple component feeding requirement and easily help you realize high insertion automation.
		Max: 8 trays Tray size: Max L350W250H55mm Lead reshaping function is optional.


		Max: 9 tubes Tray size: L450W20H45mm Lead forming function is optional.
Mulit layer tube feeder	Applicable parts

		Max: 5 to 8 tubes Tray size: L450W20H45mm forming funciton is not available.
Compact mulit layer tube feeder	Applicable parts

		Customized according to component, lead reshaping function is optional.
Vertical vibration feeder	Applicable parts

		Customized vibraton feeder for small batch without lead reshaping function.
Compact Vibration feeder	Applicable parts

		Suited for radial tape component with tape hole pitch of 12.7mm. lead forming function is optional.
Radial tape feeder	Applicable parts

		Suited for axial tape component with lead pitch of 5 or 10mm with lead cutting and bending function.
Axial tape feeder	Applicable parts

Intelligent Component Insertion System AI-606 Specification
MACHINE Model		AI-606			AI-654
PCB dimension	PCB size	maximum size	standard (W)300 x (D)350mm, optional (W)350 x (D)250mm		(W)400 x (D)450mm
		minimum size	(L)70 x (W)50mm		(L)70 x (W)50mm
	PCB transport direction	Left to right, 3 section conveyor			Left to right, 3 section conveyor
Scara Robot	Model	LS6-602S (EPSON), 4 axis SCARA robot			RS4-551(Epson), 4 axis SCARA robot
Insertion parameter	Insertion speed	theoretical speed		1800 CPH	1800 CPH
		actual speed		1.8s/pcs without vision, 2.4s/pcs with vision	1.8s/pcs without vision, 2.4s/pcs with vision
	Insertion accuracy			±0.05mm	±0.05mm
	Insertion species	resistor, capacitor, diode, triode, fuse, connector, relay, inductor, network connector, and other odd shape components etc.
Clamping head	Picking method	clamping jaw/suction nozzle
	Clamping jaw quantity	4/6pcs, 6pcs only for component size below L30*W30mm			Max 4pcs
	Max component size	W30L45H45mm
	Insertion angle	flat, 0 degree.
Feeder	Feeder type	tape feeder, tube feeder, tray feede, vibration feeder and other customized feeder
	Feeder quantity	Max 10 feeders
Utility	Working power supply	1 Phase AC220V, 50HZ
	Rated power	2KW
	Work pressure	80psi(0.5 Mpa)
	Machine size	Standard with L350250mm PCB size:(L)1250x(W1200x(H)1800mm Option with L300300mm PCB size:(L)1250x(W1300x(H)1800mm			(L)1350x(W1400x(H)1800mm
	Machine weight	About 950KG			1050KG

Intelligent Component Insertion System AI-606 Software
Easy to Program and Operate
● Graphical User Interface ● CAD and CSV Import fucntion ● English interface available


Optional intelligent support pin changing funciton greatly decrease positioning mistake and save chaning time.


Intelligent Component Insertion System AI-606 Vision System
Extraordinary vision system realize ±50µm insertion accuracy
● Head CCD vision system recognize fiducial and accurately position the PCB. ● Bottom CCD vision system recognize component and accurately insert it into PCB.

Lead and component recognition for precise alignment and placement.	Verification and positioning of fiducials for precise PCB alignment and placement.

Intelligent Component Insertion System AI-606 Application
Insertion automation on site case (for a World’s Top 500 Corporate)
	Manual insertion:

	Automatic insertion:

Space Savings and Line integration:
Saves 30% over traditional THT Insertion Systems

Integration into existing Production Lines



Application from our customers
Air conditioner

Home appliances

Industry applications

Examples of possible Components


Customer References