Intelligent Component Insertion System AI-550

AI-550 Standard Insertion platform with various component feeder which can easily help you realize insertion automation especially for combined standard and odd shape components.

Available Options

Intelligent Component Insertion System AI-550 Features:

● AI-550 with compact machine size and can handle board up to L 800*W550mm, can be easliy intergrated into production line help you realize insertion automation especially for big board with standard and odd shape components.

● High rigidity beam structure design, X/Y/Z axis driven by servo motor, equipped with 6 heads, advanced motion control algorithm and visual algorithm to achieve high speed, high quality insertion.

● Modular design, according to different feeding methods to provide virious feeding solutions. according to production requirements to provide flexible configuration, to meet pin components, irregular components of continuous feeding.

● Cutomized clamping head can install maximum 6 grippers satisfy multiple odd shape components insertion requirement.

● Various feeder type even with forming funciton can meet mutiple component feeding and forming requirement.

● 1 section conveying system with motorized width adjustment and clamping mechanism is applicable for max L800*W550mm board.

● Insertion abnoramal detect function can realize machine alarm, by pass and immediate re-insertion function.

● Extraordinary vision system, pin quality, appearance contour and coordinate position of components can be accurately detected and positioned. realize ±0.05mm insertion accuracy.

● Windows based software, full English interface, easy to operate.

Intelligent Component Insertion System AI-550 Specification
MACHINE Model		AI-550
PCB dimension	PCB size	maximum size	standard (W)800 x (D)550mm
		minimum size	W50*D70mm
	PCB transport direction	Left to right, 1 section conveyor
Driving method	X/Y/Z/R	Driven by servo motor
Insertion parameter	Insertion speed	theoretical speed		6000 CPH
		actual speed		1.2 s/pc to 1.5 s/pcs
	Insertion accuracy			±0.05mm
	Insertion species	resistor, capacitor, diode, triode, fuse, connector, relay, inductor, network connector, and other odd shape components etc.
Clamping head	Picking method	Gripper /suction nozzle
	Gripper quantity	Max 6 pcs
	Max component size	W30L38H35mm
	Insertion angle	flat ,0 degree.
Feeder	Feeder type	tape feeder, tube feeder, tray feede , vibration feeder and other customized feeder
	Feeder quantity	Max 10 feeders
Utility	Working power supply	1 Phase AC220V, 50HZ
	Rated power	2KW
	Work pressure	80 psi(0.5 Mpa)
	Machine size	Approx (W)1426x (D)1800 x (H)1500 mm (not including light tower )
	Machine weight	About 1000KG

Intelligent Component Insertion System AI-550 Robot

High rigidity beam structure design, X/Y/Z axis driven by servo motor, equipped with 6 heads, advanced motion control algorithm and visual algorithm to achieve high speed, high quality insertion.

Intelligent Component Insertion System AI-550 Clamping head

Multi functional clamping Heads with optional automatic changing function

----Leading performance, an abundant choices of Grippers and suction cups to offer protection for complicated insertion work.

Intelligent Component Insertion System AI-550 Clamping head

Intelligent Component Insertion System AI-550 Feeders

Various feeder type even with forming funciton can meet mutiple component feeding requirement and easily help you realize high insertion automation.

Intelligent Component Insertion System AI-550 Software

Easy to Program and Operate

● Graphical User Interface

● CAD and CSV Import fucntion

● English interface available

Intelligent Component Insertion System AI-550 Software

Intelligent Component Insertion System AI-550 Vision System:

Extraordinary vision system , pin quality, appearance contour and coordinate position of components can be accurately detected and positioned. realize ±0.05mm insertion accuracy .