AI-400 Standard Insertion platform with various component feeder which can easily help you realize insertion automation especially for combined standard and odd shape components.
Intelligent Component Insertion System AI-400 Features: |
| ● Compact machine size, can be easliy intergrated into production line help you realize insertion automation especially for combined standard and odd shape components. |
● High rigidity beam structure design, X/Y/Z axis driven by servo motor, equipped with 6 heads, advanced motion control algorithm and visual algorithm to achieve high speed, high quality insertion. |
● Modular design, according to different feeding methods to provide virious feeding solutions. according to production requirements to provide flexible configuration, to meet pin components, irregular components of continuous feeding. |
● Cutomized clamping head can install maximum 6 clamping jaws satisfy multiple odd shape components insertion requirement. |
● Various feeder type even with forming funciton can meet mutiple component feeding and forming requirement. |
● 3 section conveying system with motorized width adjustment and clamping mechanism is applicable for max L400*W400mm PCB. |
● Insertion abnoramal detect function can realize machine alarm, by pass and immediate re-insertion function. |
● Extraordinary vision system, pin quality, appearance contour and coordinate position of components can be accurately detected and positioned. realize ±0.05mm insertion accuracy. |
● Windows based software, full English interface, easy to operate. |
| Intelligent Component Insertion System AI-400 Dimension |
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| Intelligent Component Insertion System AI-400 Robot |
| High rigidity beam structure design, X/Y/Z axis driven by servo motor, equipped with 6 heads, advanced motion control algorithm and visual algorithm to achieve high speed, high quality insertion. |
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| Intelligent Component Insertion System AI-400 Clamping head: |
Multi functional clamping Heads with optional automatic changing function: |
----Leading performance, an abundant choices of clamping jaws and suction cups to offer protection for complicated insertion work. |
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| Intelligent Component Insertion System AI-400 Feeders |
| Various feeder type even with forming funciton can meet mutiple component feeding requirement and easily help you realize high insertion automation . |
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| Intelligent Component Insertion System AI-400 Software |
Easy to Program and Operate |
● Graphical User Interface ● CAD and CSV Import fucntion ● English interface available |
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| Intelligent Component Insertion System AI-400 Vision System: |
| Extraordinary vision system, pin quality, appearance contour and coordinate position of components can be accurately detected and positioned. realize ±0.05mm insertion accuracy . |
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● 3 camera photograph simultaneoously ● 5 million pixel ● 0.01mm vision accuracy |
Intelligent Component Insertion System AI-400 Specification | ||||
MACHINE Model | AI-400 | |||
PCB dimension | PCB size | maximum size | standard (W)400 x (D)400mm | |
| minimum size | W50*D70mm | |||
PCB transport direction | Left to right, 3 section conveyor | |||
Driving method | X/Y/Z/R | Driven by servo motor | ||
Insertion parameter | Insertion speed | theoretical speed | 6000 CPH | |
| actual speed | 0.8 s/pc to 1.2 s/pcs | |||
| Insertion accuracy | ±0.05mm | |||
| Insertion species | resistor, capacitor, diode, triode, fuse, connector, relay, inductor, network connector, and other odd shape components etc. | |||
Clamping head | Picking method | Gripper /suction nozzle | ||
| Gripper quantity | Max 6 pcs | |||
| Max component size | W30*L38*H35mm | |||
| Insertion angle | flat, 0 degree. | |||
Feeder | Feeder type | tape feeder, tube feeder, tray feede, vibration feeder and other customized feeder | ||
| Feeder quantity | Max 16 feeders | |||
Utility | Working power supply | 1 Phase AC220V, 50HZ | ||
| Rated power | 2KW | |||
| Work pressure | 80 psi(0.5 Mpa) | |||
| Machine size | (W)1426x (D)1674 x (H)1500mm (not including light tower ) | |||
| Machine weight | About 900KG | |||
| Intelligent Component Insertion System AI-440 Application |
Application from our customers |
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| Examples of possible Components |
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